Modern Square Foam Mattress

Space-Smart Design for Modern Living & Commercial Use
TheModern Square Foam Mattress redefines versatility with its modular, square-edge design, ideal for bulk buyers in hospitality, retail, and multifunctional spaces. Key features include:
◆Unified Square Aesthetics: Seamless 90° edges for clean integration with modern furniture, Murphy beds, or floor setups.
◆Triple-Layer Foam Construction:

• Top Layer: 4cmCooling Gel Memory Foam (CertiPUR-US®) – adapts to body contours, reduces heat retention.
• Middle Layer: 6cmHigh-Resilience Foam (50kg/m³) – balances softness and support.
• Base Layer: 15cmHD Support Foam (60kg/m³) – prevents sagging, 10+ year durability.
  ◆Removable Waterproof Cover: OEKO-TEX® certified polyester-TPU blend (machine-washable, anti-slip base).
  ◆Modular Configurations: Combine multiple square units (e.g., 100x100cm x4) to create custom-sized bedding.

Why Partner With Us?

✅Vertical Integration: In-house foam molding + cover stitching.
✅Agile Customization: 48-hour quote turnaround｜No-tooling design changes.
✅Global Compliance: Pre-certified for REACH (EU), CPSIA (USA), AS/NZS (AU/NZ).
✅Proven Expertise: Supplier to IKEA, Muji, and 100+ e-commerce brands.

Technical Parameters & Compliance

• Standard Sizes:
  ◆ Single: 90x200cm｜Queen: 150x200cm｜King: 180x200cm
  ◆Square Modules: 100x100cm｜120x120cm｜150x150cm (thickness: 25cm).
  ◆Custom Sizes: Width/height (80-200cm)｜Thickness (15-30cm).
• Materials:
  • Foams: CertiPUR-US® certified (no PBDEs, heavy metals).
  • Cover: 500D Oxford fabric + 0.2mm TPU membrane (IPX6 waterproof rating).
• Weight: 12-25kg (size-dependent).
• Certifications: OEKO-TEX® 100, EN 597-1 fire safety, ISO 9001.
• Packaging: Vacuum-sealed roll (75% space-saving)｜MOQ: 50 units.
• Warranty: 7-year foam integrity｜3-year cover warranty.

B2B Use Cases
◆Compact Living:

• Studio apartments: Combine 100x100cm modules as sofa beds/daybeds.
• Kids’ rooms: Hypoallergenic foam for bunk beds or play mats.
  ◆Commercial Spaces:
• Hotels: Waterproof covers for easy sanitation in high-traffic rooms.
• Co-working lounges: Modular units for nap pods or seating.
  ◆Healthcare:
• Rehab centers: Pressure-relieving foam for floor-based therapy.
  ◆Retail Bundles:
• Sell as "DIY mattress kits" with interlocking square units.

B2B-Focused Solutions
◆Customization Options:

• Size & Shape: Square, rectangle, or L-shaped configurations.
• Branding: Logo printing/embroidery on covers (MOQ 200 units).
• Material Upgrades: Fire-retardant foam (+12/unit)｜Bamboocharcoalcovers(+10/unit).
  ◆Production & Quality Assurance:
• Capacity: 10,000+ units/month｜15-day rapid prototyping.
• QC Process:
  • Foam density tested via ASTM D3574 (tolerance ±2kg/m³).
  • Cover waterproofing tested under 100cm water column for 24h.
  • Edge compression test: 300kg load for 72h (≤5% deformation).
• Sustainability: 100% recyclable foam offcuts｜Biodegradable PE packaging.
  ◆MOQ & Logistics:
• Standard: 50 units｜Custom: 200 units.
• FOB Guangzhou/DDP global｜Amazon FBA/Shopify fulfillment support.

Q1: Can the mattress be used directly on the floor?
A: Yes! The HD base foam resists moisture and mold (recommend floor ventilation).

Q2: How to clean the waterproof cover?
A: Wipe with mild soap; machine wash cold (max 40°C). Avoid ironing.

Q3: What’s the lead time for custom shapes?
A: 25-30 days after design approval (includes 3D mockup review).

Q4: Do you offer anti-slip add-ons?
A: Yes! Silicone grip pads available (+$2/unit, MOQ 100).

Q5: Is the foam odor-free?
A: Yes – CertiPUR-US® certified foams have ≤0.5ppm VOC emissions.

Q6: Can we order replacement covers separately?
A: Yes! MOQ 50 covers, 10+ color options.

Q7: What’s the weight limit per square unit?
A: 250kg (550lbs) evenly distributed.